When it comes to cutting fluids, you need only one name: HYCUT. Industry-leading manufacturer Oemeta has been at the forefront of technology for over 100 years. Now, a raft of innovations from the HYCUT range is available to take your productivity to the next level.
As Oemeta’s bestselling product, HYCUT is a flexible, two-component system that optimises machining processes with next-generation coolant and lubrication solutions. It can improve machining performance and tool life and demonstrate unparalleled sustainability to yield remarkable cost savings.
Unlike rival products, HYCUT can be customised to the individual customer’s requirements, transforming the fortunes of machine shops worldwide. So, whether you are machining aerospace-grade high-temperature alloys, manufacturing high-volume automotive parts, or processing intricate medical components, Oemeta understands the challenges of component staining, fluid longevity and performance, and conformity to highly regulated standards. That is why the HYCUT system is delivering astounding results for manufacturers in all industry sectors.
Solutions tailored to each customer’s specific process by Oemeta experts, HYCUT ensures that each customer benefits from a highly adaptable product compatible with existing machinery, methods and materials – all while delivering remarkable performance benefits. Unlike competitor fluids that typically contain 3 to 10% ester, HYCUT features a unique formulation that contains 72% pure ester. The result is significantly enhanced lubrication and performance, enabling manufacturers to drastically increase machining parameters such as speeds, feeds and depths of cut to obtain cycle time savings beyond comprehension.
The significantly enhanced lubricity that permits machining at higher performance levels simultaneously improves tool life. Machine shops often have to walk a fine line between increased machining parameters and diminishing tool life, eternally searching for the optimal result. With HYCUT, manufacturers can elevate machining parameters and witness tool life increases from 100% to 300%, giving them the best of both worlds by reducing cycle times, downtime, and machining costs.
HYCUT is recognised as the most process-compatible system in the industry. Compatible with a wide range of fluids from wash fluids, slideway, hydraulic and neat oils, HYCUT prevents contamination and maximises performance. Oil contamination from the slideway actually enhances lubrication rather than deteriorates performance, which is a challenge for rival products.
HYCUT neat machining oils, and hydraulic or slideway oils, fluid can be easily recycled into the HYCUT emulsion fluid to create an environmentally sustainable solution. Not only does this reduce fluid consumption, disposal and the associated costs, but HYCUT is also made from 100% renewable resources and contains no mineral oil, aligning with sustainability goals by eliminating fossil fuel use. If you are an environmentally conscious manufacturer wanting to reduce your carbon footprint and enhance your sustainability credentials, HYCUT is the system of choice.
In addition to this, the lifecycle of oil significantly impacts the carbon footprint, not to mention the cost of purchase and disposal. Oemeta customers adopting the HYCUT system have witnessed exceptional fluid life, with many machines retaining the same coolant after seven years of continuous operation. As the HYCUT emulsifiers are optimised for ester oils, foreign mineral oils are not emulsified into the coolant. Therefore, tramp oil is deposited to the sump surface for easy removal via oil skimmers.
With a team of experienced engineers on hand to provide expert advice, Oemeta offers personalised consultations to streamline the transition to HYCUT, allowing manufacturers to assess the remarkable advantages and improvements. Furthermore, the consultation process introduces businesses to the added value that Oemeta provides by delivering improved control over the entire machining ecosystem – from lubrication to corrosion protection and contamination management. Selecting the optimal cutting fluid for your machine tools provides a gateway to unfathomable benefits that range from improved machining performance, longevity, component quality and tool life to reduced costs, fluid consumption and waste. HYCUT offers all of this and more. To book your consultation, visit our website (www.oemeta.com/uk) or speak to one of our experts.
